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Post Info TOPIC: 12V Air Compressors blowing Fuses


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12V Air Compressors blowing Fuses


last year bought myself a 12v Supercheap Air Comp , reasonable good one and worked okay for awhile:)..Something i thought i should carry on my travels with the van "Just Incase". Getting van ready to head off again and went to inflate tyres to find the Comp continuousley kept blowing the 40amp inlet Fuse !!???..

So many versions of what could be causing the problem sussing the net only added to the confusion..Next day went to Supercheap and bought a swag of extra fuses.

Did some thinking and thought ide try run the comp first prior to attatching it to the tyres and Bingo problem solved and no more popping fuses :), looks like it didnt like the backpressure from the tyres at startup so thought ide upload this for readers who may have been experiencing same problem...



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Papou wrote:

last year bought myself a 12v Supercheap Air Comp , reasonable good one and worked okay for awhile:)..Something i thought i should carry on my travels with the van "Just Incase". Getting van ready to head off again and went to inflate tyres to find the Comp continuousley kept blowing the 40amp inlet Fuse !!???..

So many versions of what could be causing the problem sussing the net only added to the confusion..Next day went to Supercheap and bought a swag of extra fuses.

Did some thinking and thought ide try run the comp first prior to attatching it to the tyres and Bingo problem solved and no more popping fuses :), looks like it didnt like the backpressure from the tyres at startup so thought ide upload this for readers who may have been experiencing same problem...


 

Hi

Every small 12ry Air compressor should have that as an instruction.smile

START Compressor BEFORE  CONNECTING TO TYRES!!!

Especially If you have high pressure tyres.

PeterQ



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Is not a compressor that blows 40 A fuses on start up (whether or not connected to the tyre) faulty? The fact that it started OK when you first got it tells me it is now faulty. Time to challenge for a replacement.

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PeterD
Nissan Navara D23 diesel auto, Spaceland pop-top
Retired radio and electronics technician.
NSW Central Coast.

 



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PeterD wrote:

Is not a compressor that blows 40 A fuses on start up (whether or not connected to the tyre) faulty? The fact that it started OK when you first got it tells me it is now faulty. Time to challenge for a replacement.


 

Hi Peter

Yes, it could well be faulty,  NOW , from repeated heavy overloads[ stalled motor] from trying to start under FULL loadssmilebiggrin



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Gday...

I am interested in the reasons offered for the blowing of the fuse/s. 

I have never turned my compressor (12v 120PSI 30amp) on BEFORE attaching the connection to the valve. confuse

I connect my pumps leads to the the battery, place the pump next to the tyre, connect the hose/connector to the valve and then turn on the pump.

It has not had a problem pumping my vehicles 18inch rear tyres from 34PSI to 46PSI without blowing fuses and has been doing so for over seven years.

I would suggest the advice from PeterD that if it worked at first, the fact that it is blowing fuses now quite probably is due to a fault.

Cheers - John

 



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Hi John
It is just common sense to not start ANY electric motor under full load, if that can be avoided
.
Under those conditions the inrush ,starting, current will be far, far above normal running current, A well recognised FACT!!

Wear factors also come into the equation, but not as a claim under warranty for being fauly

Another factor that could affect starting ability AND fuse blowing, is voltage drop[ low voltage @ the motor],due to bad connections,leading to Insufficient POWER for the motor to get over the compression stroke, stalled motor,with current only limited by winding resistance .
NO BACK EMF generated!!

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Normally connection of a compressor connector will not initially create pressure within the hose as there is no mechanism to actuate the tyre valve (with the cam lever-lock). Agree with John, Compressor Faulty

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I have a 16 yr old Blue Tongue Compressor wired with a Fused 40 amp relay connected to a 20 litre truck air tank and 60 psi pressure switch (60 psi cut in/ 120 psi cut off). Never have a problem with fuses, but I have seen quite a few of the newer cheap type so called Heavy Duty compressors having trouble blowing fuses and melting the built-in switches. This is caused by the combination of Too Smaller wiring gauge, light duty 240 volt type switches(Not Suitable for Heavy DC Current ie 20 to 40 plus amps) and also Fuse Holders Not Capable of Handling the High Current Draw and Heat created in the Smaller type Wedge Fuse Holders.

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KevKim37 wrote:

I have a 16 yr old Blue Tongue Compressor wired with a Fused 40 amp relay connected to a 20 litre truck air tank and 60 psi pressure switch (60 psi cut in/ 120 psi cut off). Never have a problem with fuses, but I have seen quite a few of the newer cheap type so called Heavy Duty compressors having trouble blowing fuses and melting the built-in switches. This is caused by the combination of Too Smaller wiring gauge, light duty 240 volt type switches(Not Suitable for Heavy DC Current ie 20 to 40 plus amps) and also Fuse Holders Not Capable of Handling the High Current Draw and Heat created in the Smaller type Wedge Fuse Holders.


 

Hi Kevin 

Yes, undersized cables or extended cables can lead to starting problems under load,,as can low battery voltage or bad connections

If the motor does not start, the stalled  the current is  only limited by the circuit resistance, as low as 0.1 of an ohm with larger heavy duty 12V compressors

That is why I STILL say the pump may not be fauity!!



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Possum3 wrote:

Normally connection of a compressor connector will not initially create pressure within the hose as there is no mechanism to actuate the tyre valve (with the cam lever-lock). Agree with John, Compressor Faulty


 

Hi

Strange ,EVERY 12V compressor I have had & that is many , over many many years ,puts TYRE  air pressure back into the hose right up to the compressor,immediately that the pump connector is pushed onto the valve stem.

The Motor has to start under pressure, under those circumstances, very high currents, far above running currents

Are you suggesting that it is AIR pressure from the pump that depresses the tyre valve??nono

Perhaps you should check that right now???



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Papou wrote:

last year bought myself a 12v Supercheap Air Comp , reasonable good one and worked okay for awhile:)..Something i thought i should carry on my travels with the van "Just Incase". Getting van ready to head off again and went to inflate tyres to find the Comp continuousley kept blowing the 40amp inlet Fuse !!???..

So many versions of what could be causing the problem sussing the net only added to the confusion..Next day went to Supercheap and bought a swag of extra fuses.

Did some thinking and thought ide try run the comp first prior to attatching it to the tyres and Bingo problem solved and no more popping fuses :), looks like it didnt like the backpressure from the tyres at startup so thought ide upload this for readers who may have been experiencing same problem...


 

Hi

Suggest you check all connections for heat,& check voltage at each connection

Starting at the first in line connection[ plug ]



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Well, I'll be. Just this morning I checked the van's tyres in its shed and had trouble with the 12v compressor. No instructions re starting the compressor first, but did that anyway when the compressor kept cutting out and....bingo!...added a little air to the tyres on the van after the trouble with the spare. Just another reason to get on here and find information you didn't know you needed.



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Kev Pearce wrote:

Well, I'll be. Just this morning I checked the van's tyres in its shed and had trouble with the 12v compressor. No instructions re starting the compressor first, but did that anyway when the compressor kept cutting out and....bingo!...added a little air to the tyres on the van after the trouble with the spare. Just another reason to get on here and find information you didn't know you needed.


 

Hi Kev

 

As I said, best to ALWAS DO IT THAT way

It takes a very heavy start current off the switch,varies with motor, but could easily be 10times running current, even worse for the switch  when switching OFF ,due to arcing ,plus less load on motor & fuses !!!



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